T3 Plastic Manufacturing ERP Software helps plastic manufacturers manage moulding operations, machine planning, BOM, dual UOM inventory, production, scrap control, dispatch and reporting in one connected ERP system, improving material, machine and inventory visibility.
Manage weight-based materials, piece-wise production, machine planning, scrap and regrind with T3 ERP for complete production and inventory control.
Plan injection, blow, and extrusion lines based on machine load, mould availability, setup time, and production schedules.
Track granule and masterbatch usage to control material costs, reduce wastage, and improve production efficiency.
Manage raw materials in weight and finished goods in quantity while keeping both inventory units accurately connected.
T3 ERP connects planning, material usage, machine production, scrap, inventory, dispatch and reporting to ensure teams work with accurate real-time data.
Confirm the sales order, forecast or production requirement and check that the product BOM is approved with granule, masterbatch, additive and packing material details.
Explode the BOM to calculate raw material requirement by weight and check on-hand stock, reserved stock and purchase shortfall before releasing the work order.
Schedule jobs on moulding machines with setup time, mould-changeover time and overlap validation so production teams receive a feasible plan.
Record finished output in pieces or boxes and capture actual raw material consumption in Kg, bags or configured alternate units against the work order.
Book regrind, rejection, process loss or supervised stock adjustment with proper remarks and approval where required.
Move accepted output into finished stock, dispatch against sales orders, generate invoices and review production, consumption, scrap and valuation reports.
T3 ERP supports machine-level production planning for plastic processors where capacity depends on machine availability, mould changeover, product sequence and running status. This section focuses on planning and shop-floor execution.
Jobs are scheduled machine-wise with a defined production sequence, planned start time, and planned finish time. Finite capacity planning ensures each machine has an achievable schedule without exceeding its available production capacity.
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Setup and mould changeover times are automatically considered between consecutive jobs before the production plan is finalized. This creates more realistic schedules, improves machine utilization, and supports accurate production and delivery commitments.
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The system validates the production schedule before confirmation to ensure that no machine is assigned overlapping or conflicting jobs. This prevents resource overloading and guarantees a feasible and executable production plan.
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Approved production plans can be released as work orders containing product details, production quantity, assigned machine, planned schedule, and target completion date. This ensures clear execution and complete production traceability.
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T3 ERP streamlines raw material consumption by connecting BOM, material issue, stock ledger, and finished output for accurate weight and count-based tracking.
Define raw polymers, colour masterbatch, additives, and packing materials for each product using standard consumption rules.
Plan and consume raw materials in kilograms, bags, or configured units based on purchasing and store practices.
Record finished goods in pieces, boxes, bags, or other product-specific units after production completion.
Convert between weight and count units to ensure consistent inventory, production, and document management.
Plastic manufacturing visibility is not limited to how much was produced. Management also needs to see machine load, material consumption, scrap, regrind, outsourced work, stock value and pending dispatch. T3 ERP keeps reports and exception visibility together.
T3 ERP connects production planning with BOM control, machine sequencing, material availability, scrap tracking, stock movement, dispatch and reporting.
This helps planning, purchase, production, stores, sales and finance teams work from the same production and inventory status instead of separate sheets.
Plan moulding machines with setup time, changeover and overlap checks.
Calculate raw material needs before releasing production work orders.
Track raw material by weight and finished goods by count or packing unit.
Record rejection, process loss and regrind with better production accountability.
Keep production output, stock value, dispatch and finance records connected.
Clear answers for plastic manufacturers evaluating machine planning, mould changeover, granule and masterbatch BOM, dual UOM stock, scrap control, dispatch and reporting in T3 ERP.
Share your current production planning, BOM, machine sequencing, dual UOM, scrap, job work or dispatch workflow with our solution team.
Talk to a Solution ConsultantPlastic Manufacturing ERP Software helps plastic processors manage production planning, granule and masterbatch BOM, moulding machine scheduling, work orders, stock, scrap, dispatch and reports from one platform.
Yes. T3 ERP supports machine-level planning where jobs can be sequenced across moulding machines with setup time, mould-changeover time and overlap validation.
Yes. Granule, masterbatch, additives and packing material can be defined in the BOM so material requirement can be calculated before production starts.
Yes. T3 ERP supports dual UOM and alternate unit handling, so raw material can be tracked in Kg or bags while finished goods can be tracked in pieces, boxes or packing units.
Yes. Scrap, regrind and process variance can be recorded through controlled adjustment, and outsourced moulding or finishing can be issued and reconciled through job work.
