Manage sales orders, resin and masterbatch planning, BOM, moulds, cavities, machine scheduling, production, quality, inventory, dispatch and costing through one connected ERP built for PET and preform manufacturers.
PET preform manufacturing depends on resin stock, gram weight, colour, mould availability, cavity output, machine time, quality checks and delivery schedules. When these activities are managed through separate sheets, planning becomes slower and small errors can increase production costs. T3 ERP connects sales, purchase, inventory, production, quality, maintenance, dispatch and costing in one system.
Small differences in gram weight, masterbatch dosing, rejection or scrap can affect margins at high production volumes. T3 ERP tracks planned and actual material consumption, wastage and production cost.
Production planning must consider mould compatibility, cavity count, cycle time, machine capacity, availability and maintenance before confirming a production date.
Every order may require a different neck finish, gram weight, colour, resin grade, masterbatch, packing method and delivery schedule. ERP keeps these specifications linked with planning, production and dispatch.
A customer enquiry becomes a quotation and then a confirmed sales order. Before production starts, the ERP checks material stock, mould availability and machine capacity. After production, approved stock moves through quality checking, packing, dispatch and invoicing in one connected process.
Capture customer requirements with preform weight, neck finish, colour, quantity and delivery date.
Confirm the order with product specifications, packing standards and the planned dispatch schedule.
Check PET resin, masterbatch, additives and available material stock before committing production.
Select the right mould, machine and production slot based on compatibility, capacity and availability.
Release the job to the shop floor with the required material, mould and production instructions.
Record shots, good pieces, scrap, downtime and complete shift-wise production details.
Inspect preform weight, neck finish, dimensions, colour and other required quality parameters.
Pack approved preforms, prepare dispatch documents, generate the invoice and record proof of delivery.
Maintain preform code, neck finish, gram weight, resin grade, colour, masterbatch percentage and packing standard. This helps sales, planning and production teams work with the same approved product specification. It also avoids confusion when similar preforms have small specification changes.
Maintain preform code, neck finish, gram weight, resin grade, colour, masterbatch percentage and packing standard. This helps sales, planning and production teams work with the same approved product specification. It also avoids confusion when similar preforms have small specification changes.
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Store customer-specific details like weight tolerance, colour shade, neck type, packing style and delivery preference. This makes repeat orders faster and reduces mistakes caused by manual memory. It also helps teams handle customer-specific preform requirements more confidently.
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Convert enquiry and quotation into sales order with product specification, quantity, price and delivery schedule. This avoids duplicate data entry and keeps the order flow more controlled. It also helps every department work from the same confirmed order details.
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Check finished stock, resin requirement, mould availability and production load before confirming dispatch dates. This helps the sales team give realistic delivery timelines to customers. It also reduces last-minute changes caused by material or machine constraints.
Learn MoreA preform BOM may look simple, but it must be accurate. T3 ERP calculates PET resin, colour masterbatch and additives based on preform weight, production quantity and expected process loss.
This gives purchase and production teams a clear view of what is required, what is available and what must be purchased before the work order is released.
Define PET resin, masterbatch, additives and scrap allowance based on gram weight and approved production standards.
Convert customer demand into resin and masterbatch requirements after checking current stock and open purchase orders.
Track PET resin and masterbatch by supplier, GRN, material lot and available quantity for better traceability.
Issue material against work orders so actual consumption can be compared with standard BOM usage and planned process loss.
In PET preform manufacturing, production capacity depends on more than machine availability. The same mould may be required for different orders, some cavities may be blocked and machines may be due for maintenance. T3 ERP helps planners check mould condition, cavity output, machine load and changeover requirements before releasing the production schedule.
Once a work order starts, T3 ERP captures what is actually happening on the shop floor. Operators can record production, scrap, rejection and downtime, while quality teams can inspect material and place doubtful stock on hold. If a customer complaint is received later, the finished preform lot can be traced back to the resin, masterbatch, mould, machine and shift.
T3 ERP connects material usage, production planning, mould changes, quality, packing and dispatch so management can review plant performance from one system.
Compare standard resin usage with actual consumption and identify where material loss, scrap or excess usage is increasing.
Plan customer orders with material, mould, cavity and machine availability before confirming production and delivery dates.
Group production jobs by mould, neck finish or colour to reduce changeover time, machine stoppage and purge material loss.
Track every order from planning and production to quality, packing and dispatch without repeated calls or manual follow-ups.
Learn how T3 ERP supports resin planning, mould and machine scheduling, production, quality, traceability, inventory and dispatch.
Yes. It is designed for businesses that need control over resin, moulds, machines, production, quality, inventory and dispatch.
Yes. Production can be planned using mould availability, machine capacity, active cavities, cycle time and maintenance status.
Yes. Resin, masterbatch, production batches and finished preform lots can be tracked from GRN and material issue to final dispatch.
Yes. The system checks sales demand, material requirement, mould availability and machine load before production is scheduled.
Yes. Standard BOM, actual material consumption, scrap entries and production reports help identify resin loss and costing gaps.
Discuss your PET preform manufacturing workflow with our ERP team.
